METAL & WIRE MESH CONVEYOR BELTS
Wire Mesh Belt & Stainless Steel Conveyor Belt Solutions
When it comes to industrial operations, selecting the right wire mesh belt is critical for optimizing performance and efficiency. These belts are manufactured from high-grade materials such as spring steel, galvanized steel, and stainless steel, tailored to withstand different working environments, with size and thickness customizable as per specifications. The main types of belts available include:
Balanced Weave Conveyor Belts
Balanced spiral conveyor belts are widely used in various manufacturing industries due to their versatility.
Compound Balanced Weave Belts
Cordweave belts offer an extremely close and flat mesh for applications where very small items are being conveyed.
Flat Flex Conveyor Belts
The large open area make flat flex belts the most efficient metal conveyor belt for many applications and a variety of processes.
Eye Link Conveyor Belts
Eye link belts offer a flat, stable surface with the strength and durability of metal, making them ideal for conveying heavy loads and delicate products that need solid support.
Honeycomb / Flat Wire Conveyor Belts
Flat wir belt is perfect for applications needing durability, an open belt design, and a flat carrying surface.
Rolled Baking Band
Rolled baking band is designed for baking ovens in the baking industry, providing a flat surface for baking biscuits and cookies.
Lehr Belts
Lehr Belt is a type of conveyor belt specifically designed for use in the glass industry, particularly in the annealing and decorating processes of glass container manufacturing.
Plate Link Conveyor Belts
Plate link belts have a strong design and can handle heavy loads, making them ideal for tough engineering processes like presswork, die-casting, and forging.
Standard Flexible Rod Belts
Flexible rod belts are designed for multi-tier spiral conveyors in the food industry, with the ability to flex sideways.
Small Radius Flexible Rod Conveyor Belts
The tighter turn radius conveyor belt for spiral and turn curve applications.
Self-Stacking Spiral Freezer Belts
Self-stacking spiral freezer belts designed for efficient and high-quality food processing solutions.
Ladder Conveyor Belts
Ladder conveyor belt is a basic and efficient conveyor belt commonly used in bakeries, known for its easy maintenance and cleaning.
Woven Rod Bar Conveyor Belts
Woven rod bar belt is used for conveying and drying various agricultural products such as vegetables, tobacco, green fodder, and hops.
Wire Mesh Belt & Stainless Steel Conveyor Belt Applications
Wire mesh belts are incredibly versatile and widely used across various industries, particularly where durability and resistance to high temperatures or corrosive environments are required. Typical applications include:
Food Processing
Wire mesh conveyor belts are indispensable in food processing, offering high-temperature resistance and easy-to-clean surfaces. Some key applications include:
– Washing: Used in automated systems for cleaning and rinsing fruits, vegetables, and other food products with water or chemical solutions. The open structure of the wire mesh ensures effective water drainage.
– Baking: These belts can withstand high temperatures and are used in ovens to bake bread, pastries, cookies, and pizza. The even heat distribution and airflow through the mesh help achieve consistent baking.
– Cooling: After baking or cooking, wire mesh belts allow for rapid cooling of food items, maintaining hygiene standards while ensuring efficient air circulation around the product.
– Freezing: In applications like flash freezing or conveyorized freezers, wire mesh belts handle extremely low temperatures while allowing efficient cold airflow to preserve food quality.
– De-watering: Commonly used after washing processes to remove excess moisture from food products like vegetables and fruit.
– Pasteurizing: Wire mesh belts are used in conveyorized pasteurization systems, where food products are exposed to controlled heat and humidity to destroy harmful pathogens while maintaining quality.
– De-palletizing: These belts are used to convey goods such as cans and bottles, facilitating the automated removal of products from pallets in beverage and food packaging plants.
Glass & Ceramics
In the glass and ceramics industries, wire mesh belts are widely used for their ability to handle both high temperatures and delicate materials:
– Enameling: During the enameling process, wire mesh belts carry parts through furnaces, applying even heat to fuse the enamel to the substrate.
– Firing: Wire mesh conveyors are crucial in kilns for firing ceramics and glass objects, ensuring stable transport while withstanding the extreme heat necessary for material transformation.
– Annealing: Wire mesh belts transport glass or ceramic products through annealing ovens, where controlled cooling is applied to relieve internal stresses and prevent cracking.
– Decorating: Used to move glassware or ceramics through ovens where decorative patterns are fixed or pigments are fused onto the product surfaces.
Electronics
Wire mesh conveyor belts are essential in electronics manufacturing processes due to their precise handling and heat-resistance properties:
– Glass-to-Metal Sealing: These belts are used to convey components through furnaces where glass and metal parts are sealed together, requiring precise temperature control and consistent movement.
– Thick-Film Firing: In the production of thick-film circuits, wire mesh belts transport substrates through furnaces to fire thick-film materials, ensuring accurate thermal treatment and uniform conductivity.
– Drying Printed Circuit Boards (PCBs): After applying conductive layers or soldering, PCBs are transported on wire mesh belts through drying ovens. The open mesh structure promotes efficient airflow, ensuring even drying without damaging the delicate boards.
Metalworking
In the metalworking industry, wire mesh conveyor belts play a crucial role in processes that involve extreme heat and material handling:
– Heat Treating: These belts are used in heat treatment processes, transporting metal parts through furnaces where they are exposed to specific temperatures to enhance their mechanical properties, such as strength and hardness.
– Quenching: Wire mesh conveyor belts are also ideal for carrying metal parts from a furnace to quenching baths, allowing rapid cooling in water, oil, or other media to achieve desired material properties.
– Annealing: In the annealing process, wire mesh belts carry metal parts through controlled heating and cooling stages, softening them and improving workability by relieving internal stresses.
– Calcining: During calcining, metal ores or other materials are heated to high temperatures on wire mesh conveyor belts to induce phase changes or remove volatile substances, a key step in the production of metals and alloys.
Wire mesh conveyor belts provide significant advantages in each of these industries due to their strength, durability, heat resistance, and ability to handle materials with care.
Wire Mesh Belt & Stainless Steel Conveyor Belt Features
Temperature and Material Durability
Our metal conveyor belts are designed to handle extreme temperatures, ranging from -50°C to 1200°C, making them suitable for a wide range of industrial environments. The stainless steel conveyor belt provides outstanding resistance to heat, oxidation, and corrosion, ensuring durability in harsh conditions where exposure to chemicals or moisture is common. This robustness enhances the belt’s lifespan, reducing the frequency of replacements and limiting operational downtime.
Open Mesh Design for Maximum Efficiency
The wire mesh conveyor belt is characterized by its open mesh design, which allows for excellent airflow, making it perfect for processes such as drying, cooling, heating, and washing, where air or fluid exposure is critical. This open structure improves efficiency by promoting even airflow while minimizing material buildup and operational drag. As a result, maintenance costs are lower, energy consumption is reduced, and cleaning times are shortened, increasing overall productivity.
Tailored Solutions for Diverse Industries
Whether in food processing, pharmaceuticals, metal recycling, or water treatment, our wire mesh and stainless steel belts are versatile enough to meet the specific demands of various industries. At Saryee Belting, we believe that “A Belt Is Not Just a Belt™.” We specialize in custom-engineered solutions that address your unique requirements, delivering superior performance and efficiency over standard, off-the-shelf products. Our team works closely with you to develop a belt solution that meets your exact specifications, from increased strength to special material properties.
Seamless Integration
Our conveyor belts are easy to install and integrate smoothly into existing systems. Whether you’re setting up a new production line or upgrading current equipment, these belts offer a seamless solution without requiring costly system modifications, making them highly adaptable for diverse industrial needs.
Hygiene and Easy Maintenance
In industries such as pharmaceuticals and food processing, where cleanliness is essential, the open design of wire mesh belts simplifies cleaning, helping to reduce bacterial growth and ensuring compliance with strict hygiene standards. This ease of maintenance contributes to a safer and more efficient production process.
Wire Mesh Belt & Stainless Steel Conveyor Belt by Saryee Belting offer robust and reliable solutions for various industrial applications.
Saryee Belting is a well-established manufacturer based in China, specializing in wire mesh conveyor belts and metal conveyor belts. With 15+ years of experience, our company offers a variety of styles and specifications for metal conveyor belts to cater to different industrial applications and enhance process efficiencies.
Saryee Belting emphasizes a customer-centric approach, working closely with each client to understand their specific belting needs. The company leverages both theoretical analysis and practical experience, drawing upon numerous case studies to provide optimal solutions. The focus on collaboration and customization suggests a commitment to meeting the unique requirements of various industries.
The range of industries served by Saryee Belting includes Food Processing, Textiles, Electronics, Agriculture, Automotive, Chemical, Pharmaceutical, Packaging, and more. This broad coverage indicates versatility in their product offerings, addressing the diverse needs of different sectors.